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Welding power supply
Welding heads
Single-phase AC welding power supply
| Control type/weld mode | Multiple cycles | Single cycle | Half cycle |
| Power supply voltage fluctuation correction control |  |
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| Secondary constant current control | |
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The max. current setting is automatically configured through test run, in order to optimise the performance of the device.
The upper and lower current limits can be fixed. This will aid the quality control.
CE and CCC supported. There are also 480V version for USA.
Welding transformer |
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| Model name | MT-510AC |
MT-520AC |
MT-530A |
MT-25 |
MHT-52A3 ** |
| Rated capacity | 1.0kVA | 3.2kVA | 6.0kVA | 15.0kVA | 2.0kVA |
| Rated primary voltage | 200VAC ±10% 50/60Hz | 300VAC ±10% 250Hz | |||
| Rated secondary voltage | 1.2V/1.8V/2.5V/3.5V (For no load) |
2.5V/3.2V/4.0V/5.0V (For no load) |
2.7V/3.4V/4.3V/5.3V (For no load) |
2.6V/4.0V(Parallel welding) 5.3V/8.0V(Series welding) |
5.2V(For no load) |
| Transformer turn ratio | 57 : 1 | 40 : 1 | 37 : 1 | 50 : 1/25 : 1 | 57 : 1 |
| Input frequency | 50/60kHz | 250kHz | |||
| Maximum welding current | 1600A | 3700A | 6600A | 11000A | 1000A |
| Duty cycle | 1.5% max. | 8% max. | |||
| Cooling system | Natural air cooling | Water cooling (4L / min) |
Natural air cooling | ||
| Mass | 20kg | 35kg | 44kg | 60kg | 4.5kg |
| Dimensions (mm) * | 193(W) X 291(D) X 176(H) |
182(W) X 358(D) X 198(H) | 225(W) X 364(D) X 244(H) | 180(W) X 370(D) X 240(H) | 100(W) X 207(D) X 130(H) |
* Projections on the rear not included
** Can not be used with single-phase AC types.
Timer
This displays the number to be resistered with a certain weld schedule, and the number assigned for a resistered weld-schedule for operation.
Even steel plates, that are relativery difficult to weld, can be handled by combining the 3-stage welding.
Displays the welding current settings and measured currents at "W1: Weld I" to "Weld III".
The current monitor allows you to set the upper and lower limits within ±1 to 49% in reference to the set current and it monitors the current fluctuation. The conduction angle monitor allows you to set its monitoring range between 1° to 180° and it monitors the maximum conduction angle.
Various settings can be made by selecting a mode from 0 to 5.
| Count range | Count range resetting method | Count off | Output signal | |||||
| CY-210B | CT-110B | CY-210B | CT-110B | CY-210B | CT-110B | CY-210B | CT-110B | |
| Total counter | 0 - 9999 | 0 - 9999 | Panel | Panel, exterior | Not possible | Not possible | Abnormal | Abnormal |
| Welding point counter | 0 - 99 | 0 - 99 | Automatic, exterior | Automatic, panel, exterior | Not possible | Possible | Welding points inadequate | No |
| Production counter | 0 - 9999(Monitor only) | 0 - 9999 | Panel | Panel, exterior | Not possible | Possible | No | Interlock output |
| Buzzer | ||
| CY-210B | CT-110B | |
| Total counter | No | Continuous sound |
| Welding point counter | No | 1 sec.: |
| Production counter | No | Flicker |
You can check the current timer status.
When "Pressurize" is set for tip replacement or electrode polishing, while Run is input, Pressurize is output. When "Weld" is switched Off, only the sequence operates. Switches the count On and Off with "Count".
If it is switched off while tip dressing or test opration, only the sequency will be ran.
Pressing this key while malfunction occured will deactivate malfunction status.
| Model name | MEA-100A | |
| Power supply voltage *1 | Single-phase Automatic switching (The voltage can be switched, but the factory setting is fixed.) | |
| Maximum capacity | 20kVA (10% duty cycle, 200VAC Input) / 26kVA (10% duty cycle, 400VAC Input) / 31kVA (10% duty cycle, 480VAC Input) | |
| Control method | 1. Secondary constant current control type | |
| 2. Power supply voltage fluctuation compensation control type | ||
| Welding current control | 1. Multi - cycle welding | |
| 2. Single - cycle welding | ||
| 3. Half - cycle welding | ||
| Control speed | Half - cycle | |
| Current accuracy | For secondary constant current control | ±2% max. of power supply voltage fluctuation ±10% ±2% max. of load fluctuation ±10% |
| ±2% max. of load fluctuation ±10% | ||
| For power supply voltage fluctuation compensation control | ±3% max. of power supply voltage fluctuation ±10% | |
| Timer setting (31 schedules) | Multi - cycle welding |
Squeeze, weld 1, cool, weld 2, hold ... 0 - 99cycles Upslope 1, upslope 2, downslope 0 - 9cycles Pulsation 1 - 9times |
| Single - cycle welding |
Squeeze, 0 - 99cycles First-half wave, second-half wave 0.5cycle | |
| Half - cycle welding |
Squeeze, 0 - 99cycles Half wave 0.5cycle | |
| Current value setting range (31 schedules) | For secondary constant current control |
Current value 1, current value 2 ... 0.20 - 9.99kA (0.01kA unit) |
| For power supply voltage fluctuation compensation control | Current value 1, current value 2 ... 0.0 - 99.9kA (0.1% unit) | |
| Current monitoring (31 schedules) | For secondary constant current control | Upper limit setting: +1 to +49% Lower limit setting: -1 to -49% |
| For power supply voltage fluctuation compensation control | Upper limit setting: 0.01 - 9.99kA (0.01kA unit) Lower limit setting: 0.01 - 9.99kA (0.01kA unit) | |
| Options | Toroidal coil MB-35E (Required for secondary constant current control) | |
| Operating environment | Temperature = 0 to 45°C Humidity = 90% max.(No condensation) | |
| Power consumption | For standby 15W max. | |
| Dimensions (mm) *2 | 142(W) X 337(D) X 269(H) | |
| Mass | 6.5kg | |
*1: Set at the factory *2: Projections on the rear not included
| Model name | CY-210B | CT-110B |
| Welding power supply voltage *1 | AC200/220/230/240/380/400/415/440/460/480V -25％ +10％ 50/60Hz | |
| Control power supply voltage *1 | AC100/110/115/120/200/220/230/240V ±20% 50/60Hz | |
| Control method | Primary or secondary current feedback type constant current control through thyristor phase control or Power supply voltage fluctuation compensation control type | |
| Timer setting | 15 schedules | |
| "SQUEEZE," "WELD II," "COOL II," "WELD III," "SLOPE II," "HOLD," "OFF" 00 - 99cycles | ||
| "SLOPE I," 0 - 9cycles | ||
| "WELD I" "COOL I" 0 - 9cycles | "WELD I" "COOL I" 00 - 99cycles | |
| Pulsation count | Switching used with Off mode 0 - 9 times | |
| Current setting range | 1.0 - 80.0kA (Maximum current setting: 5.0 - 80.0kA) | |
| Control speed | Secondary current feedback type constant current control 1/2 cycle (Requires toroidal coil) | |
| Primary current feedback type constant current control 1cycle (Requires CT coil) | ||
| Power supply voltage fluctuation compensation control 1cycle | ||
| Current accuracy | For secondary current feedback type constant current control | |
| a) ±2% max. of welding power supply voltage fluctuation +10% -15%(Accuracy based on error relative to full scale.) | ||
| b) ±2% max. of resistance load fluctuation ±15%(Accuracy based on error relative to full scale.) | ||
| c) ±2% max. of induction load fluctuation ±15%(Accuracy based on error relative to full scale.) | ||
| Weld force output | Either 2-series control power supply voltage (1A max.) or 24VDC (0.6A max.) | |
| Step up | 2 series, 9 stages | 1 series, 9 stages |
| Counter 0 - 9999 | ||
| Current increase ratio 50 - 200% of the set current in 1% step | ||
| Current monitor (Only for constant current control) | a) Upper limit setting: 0 - 49% 15 schedules | |
| b) Lower limit setting: 0 - 49% 15 schedules (Not monitored if set to 0%) | ||
| Conduction angle monitor *2 | 0 - 180 degree 15 schedules (Not monitored if set to 0) | |
| Interlock input | Standby for power at close-contact (Also serves as weld point monitor set input) | |
| Interlock output | Contact that closes two cycles before welding and that opens at the same time as the end of the welding period (Contact capacity 100VAC, 0.5A) | |
| Error output | If any of the abnormalities below occur, the contact closes and the LED display lamp lights up. | |
| a) Thermo abnormality | ||
| b) Thyristor short | ||
| c) No weld or open line in toroidal coil | ||
| d) Weld point insufficient (CY-210B only) | ||
| e) Self-diagnosis abnormality | ||
| f) Start input abnormality [parity check error] | ||
| Dimensions (mm) *3 | 355(W) X 250(D) X 122(H) | 110(W) X 250(D) X 355(H) |
| Mass | 4.5kg | |
*1: Set at the factory
*2: This can not be used with power supply voltage fluctuation compemsation control.
*3: Projections not included
The specification and external design are subject to change without notice.
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