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Welding power supply

Measurement devices for resistance welding

Welding heads

For the quality control of the resistance welding! This make it possible to measure and print the weld current, voltage, weld-time and displacement.

 Weld Checker

MM-370A
MM-370A image
 

Accessories

MB-400K toroidal coil MB-800K toroidal coil MB-45F toroidal coil MA-522/MA-521 Applied force sensor Displacement sensor
MB-400K
Toroidal coil
MB-800K
Toroidal coil
MB-45F
Toroidal coil
MA-522/MA-521
Applied force
sensor
Displacement
sensor
 

Supports various types of welders.

Supports single-phase AC welders, DC inverter welders, AC inverter welders, and transistor type welders.

Simple operation with encoder

When you turn the encoder, you can scroll the screen, move the cursor, and select items. By pressing the encoder, you can select the item that the cursor is located.

 

Clear display of the current and voltage

320x240 dots/4.7-inch -inch color LCD screen

Variouse display capavility

Displays various welding waveforms without using an oscilloscope.

 

Waveform redisplay function

The displayed waveform can be shifted and zoom in and out in the screen. The scale can be chanced to show the whole waveform if part of the waveform went off the screen. (Pat. Pend)

Supports multiple languages

You can select the language from Japanese, English, Chinese, German, French, and Spanish.

 

Recording and data transfer

- The measured values and waveforms can be stored in a memory or transfered out to PC, for record a analysis.

- Data transfer can be done in the RS-232C to PC.

- Printing out the data can be done by the local print equipped with the device.

Options

- The applied force and weld current can be measured simultaneously while welding (Optional applied electricity and force sensor, MA-770A or MA-771A is needed)

- Voltage signal Max.±10V) from other sensor can also be measured, since it has the external input facility.

 

Display screen

Display screen
Display screen
 

MM-370A Specification

Model name MM-370A
Current Measuring range (1)0.1 - 2.000kA (2)0.3 - 6.00kA (3)1 - 20.00kA
(4)3 - 60.0kA (5)10 - 200.0kA
Measured value Arithmetic mean effective value, maximum value
(peak value)
Measurement accuracy For range (1)(3)(5) ± (1%rdg+9 - 20dgt)
For range (2)(4) ± (1%rdg+3 - 7dgt) *1
Voltage Measuring range 2 ranges, 6.00 V or 20.00 V
Measured value Arithmetic mean effective value, maximum value
(peak value)
Measurement accuracy ±(1%rdg+3dgt)
Welding time Measuring range AC mode DC mode
50Hz:0.5 - 500.0CYC/
60Hz:0.5 - 600.0CYC
1 - 2000ms
Force Measuring range 4.90 - 98.06N(MA-520), 49.0 - 980.6N(MA-521),
490 - 9806N(MA-522)
245 - 4903N(MA-770A), 490 - 9806N(MA-771A)
Measured value Average value/maximum value (peak value)
Measurement accuracy ± (Load cells full scale error +2%rdg+29dgt)
Displacement (option) Measuring range ±30.000
(When sensor with resolution of 1μm or finer is used)
±300.00
(When sensor with resolution of 10μm or finer is used)
Measured value Displacement at end of delay time, start measuring from welding start
Measurement accuracy ±0.05% of full scale
Conduction angle measurement 0 - 180 degree (CYC mode only)
Number of schedules 127 schedules
Printer Printable items: Measurement data, waveforms, all cycles, setting condition data, screen copies, print history
Input power supply voltage Single-phase 100 - 240VAC ±10% 50/60Hz
Power consumption 50W
Mass Approx. 5kg

The specification and external design are subject to change without notice.

 

External dimension(mm)

External dimension
 
 
 
Highly functionable and ultra precise welding monitor that supports for a variety of welding current waveforms

 Weld Checker

MM-122A
image
  • Measurement method using toroidal coil

Cyclical and accurate display of the welding time for AC inverter welding

Light and compact body. Fast measuring speed, and easy installation

Simple "turn" and "press" operations with a single button.

You could select the measuring unit from "ms" or "Cycle" on measuring welding time.

 

Communication facility is equipped on standard.

Measured values can be transferred to a PC and the evaluation criteria can be changed from the PC. RS232C and RS-485 are equipped on standard

The configured setting, measured figures, etc. can be printed out with the optional printer, which is extremely convenient for welding management.

Printer
 
 
Measuring and Monitoring the weld Current, Voltage, the applied force, and the Displacement

 Weld checkers

MG3 Digital
MG3Digital
  • Measurement method using toroidal coil

Displays the measured waveform as a figure or a set of numerical data.

Multiple waveforms can be displayed on the same axis on the same parameter.

Monitoring in both waveform and numerical data has became possible.

The data can be transferred either by a memory card or through the communication facility to a PC in order to be managed.

 

Supports 10 languages

Japanese, English, Chinese, German, French, Russian, Italian, Czech, Spanish, Portuguese, and Hungarian

Weld Checker specifications

Model name MM-122A MG3 Digital
Measure-
ment
Current Measuring range 0.010 - 0.199kA (Only when 10x sensitivity coil used) 0.100 - 1.999kA 1.00 - 19.99kA 10.0 - 199.9kA Coil with 1x sensitivity (standard): 2, 5, 20, 100, or 500 kZ Coil with 10x sensitivity (option): 0.2, 0.5, 2, 50 kA
Measured value The peak value of the total welding or arithmetic mean effective value in the measured range can be measured. Effective value, peak value (weld time or measurement segment)
Display 4-digit digital display
(7-segment LED)
Graphic color LCD display
Measuring range setting Start AC 000-500 cycles (31 conditions) DC 0000 - 2000 ms (31 conditions) AC 1 - 250 cycles DC 1 - 2000 ms
End (Supports 50- 250 Hz) 0.50 - 25.00 ms(31 condition) 1 - 250 cycles 1 - 2000ms
Measurement accuracy Effective value ± (2%rdg + 4dgt) *1, Peak value ± (2%rdg + 10dgt) ±1.5% of full scale (including toroidal coil error)
Detection method Toroidal coil
Time Welding-
cycle /
Pulsewidth
Measuring
range
The maximum measurement duration is 2 seconds. Single-phase AC 0.5-100 cycles (50 Hz)/0.5-120 cycles (60 Hz) AC 0.5-200 cycles
AC inverter type 0.5 - 500 max. cycle (depending on welding current frequency) or 0.50 - 2000ms (until half time of IP for TH) DC 1 - 2000ms
Display 4-digit digital display (7-segment LED) Waveform or numeric display
Detection method Toroidal coil Toroidal coil for MG3 Digital
Conduc-
tion angle
Measuring range 30 - 180° Maximum conduction angle within welding time 30 - 180° maximum power On angle within entire weld time (for single-phase AC type)
Measurement accuracy ±5% of full scale
Detection method Toroidal coil Toroidal coil for MG3 Digital
Voltage Measuring range - 0.5, 2.5, 10, 50V
Measured value - Effective value or peak value
Display - Waveform or numeric display
Display - AC 1-250 cycles
DC 1 - 2000 ms
Measurement accuracy - ±0.5% of full scale
Detection method - Voltage detection pickup
Current &
voltage
measur-
ement value
Effective value Cycle display: Arithmetic mean effective value for each half cycle. "msec" display: Arithmetic mean effective value per each 1msec The effective value within either the measuring range or the weld-time duration (AC).
Transistor type: Effective value from the start to the end. Capacitor type: Effective value from the start of welding to the TH. The effective value within either the measuring range or the weld-time duration (DC).
Peak value Maximum peak value during entire welding time Maximum peak value within the measuring range or during welding time
Pressur-
ization
Measuring range - 100 kN (voltage input ±10 V, 12 bits)
Detection method - Voltage output sensors
Dis-
placement
Measuring range - ±12mm, ±32mm (option)
Resolution - 1.0μm
Detection method - Linear encoder
Monitoring Welding current Upper/lower limit 31 schedule setting. Setting range 0 to Maximum measurement range Upper/lower limit 99 conditions. Numeric settings and envelope (cautions and warnings)
Voltage across tip - Upper/lower limit 99 conditions. Numeric settings and envelope (cautions and warnings)
Welding time Upper/lower limit 31 schedule setting. Setting range 0 to Maximum measurement range Upper/lower limit 99 conditions. Numeric settings (cautions and warnings)
Applied force - Upper/lower limit 99 conditions. Numeric settings and envelope (cautions and warnings)
Displacement - Upper/lower limit 99 conditions. Numeric settings and envelope (cautions and warnings)
No-current detection It recognise as "no-current" when the weld current value goes below the sensing thrashold or the current value is below 1.5% of FS. It recognise as "no-current" when the current is less than 1/2 of the sensing siashold, or less than 1/2 of the starting current value.
It requires the "contact-closed" signal during face applied to the work.
Status alarm display Each dedicated lamp for upper limit, lower limit and "in-rage" will show the status. The caution (yellow) and warning (red) lamps light up.
Status alarm signal "GOOD", "NG-H", and "NG-L" semiconductor relay I/O
Impulse setting 0 - 9 (Sets the location for measuring pulsation welding.) None (Set with the measurement time)
Memory - CAccording to CF card capacity
Counter 99999 max. 5 digits 1 - 99999999
Printer Option (BL-58RII) Print-out the following; the current , welding time, voltage, applied force, displacement amount, power value and amount, resistance value and their evaluation result, been measured.
Print-out the following; the current welding time, evaluation result, schedule no., conduction angle and *ACS data counter value been measured and displayed.
*All Cycle Schedule
These which can be transfered by CF card; copy of the screen, waveform, parameters etc.
Step up 11 - 9 steps -
Communications output RS-232C/RS-485
The current, weld-time, evaluation results counter value and schedule data measured and display can be transfer in the communication facility.
RS-232C Connects with a printer or PC.
Power supply voltage Single-phase 100 - 240VAC ±10% (50/60Hz) or 24VDC ±10% Single-phase 90-260 VAC ±10% (50/60 Hz)
Dimensions (mm) *2 70(W) X 246(D) X 190(H) 279(W) X 330(D) X 135(H)
Mass 1.9kg 5.0kg
Operating ambient temperature 0 - 40°C 0 - 40°C
Power consumption 112W max. 60VA

*1: rdg: Read value (2% of displayed measured value) dgt: One count of digital display (3dgt ; There is an error of 3 counts in the final digit.)
*2: Projections not included

The specification and external design are subject to change without notice.

 
 
Portable, high-precision force gauge

 Weld Checker

MM-601A
image

This measures the applied force at the electrodes using load-cell sensors.

A wide range of measurements (from 0.20daN to 931daN) can be accomplished simply by replacing the sensors.

Automatic sensor detection

The measurement unit can be switched between kg and daN. (1daN = 10N)

Large, easy-to-view LCD display.

One-touch zero calibration.

The panel sheet resists dust and oil mist

 

Sensor specifications

Model MA-520 MA-521 MA-522
Measuring range 0.2 - 9.31daN 2.0 - 93.1daN 20 - 931daN
Rated load 9.31daN 93.1daN 931daN
Measurement accuracy ±3% of rated load
Mass 180g 190g 250g
 

Force gauge specifications

Model name MM-601A
Measuring range 0.20 - 9.50kgf / 0.20 - 9.31daN (MA-520) 2.0 - 95.0kgf / 2.0 - 93.1daN (MA-521) 20 - 950kgf / 20 - 931daN (MA-522)
Measuement accuracy ±3% of full scale
Measuring speed Approximately four times per second
Display function Decimal point and unit display: Automaticaly corrected to suit the measuring range.
Overload display: "OVER!!" display and intermittent buzzer
Charge request display: "BATTERY" display flashes
Automatic power OFF If no key is pressed for about 7 minutes, the power goes Off.
External hold input Measurement value held by external contact input
Analog output Voltage output 4mV / count          Load resistance 5kΩ or more
Sensor (option) MA-520 / MA-521 / MA-522
Power supply Four 1.2V NiCd batteries (4.8 V) or dedicated AC adaptor, comes with 7VDC charger
Dimensions (mm) * 75(W) X 30(D) X 170(H)
Mass 480g (Including leather case)

* Projections not included

The specification and external design are subject to change without notice.

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