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Welding power supply

Measurement devices for resistance welding

Welding heads

Touch of feeling, like operating a foot-operated weld head!

 Servo motor welding heads (SP servo series)

MH-D500C, MH-H500C, MH-D20A-00, MH-P20A-00, MH-P20A-01
 

The built-in pressurization spring quickly tracks the expansion or contraction of the work while welding.

Also, the tracking time can be configured, which is ideal for bonding with large amounts of displacement such as fusing.

image
 

Constant welding quality would be achieved regardless of the operator's skill

Thanks to the servo motor drive, stable weld quality can be achieved regardless of the operator, unlike foot-operated types that require a lot of skill.

Head with load cell (optional)

The applied force during, the pressurization can be displayed on the color LCD. It can be set to emit signal to weld when the force reached to a set value.

 

Constant applied-force is always achieved.

Thanks to the spring pressurization and servo motor control, you can always weld with constant force even in repetitive welding action. In addition, since the applied force is stable regardless of the electrode length, there is no need for precise adjustment of the electrode extension after replacing the electrode.

Soft touch pressurization

After the electrode moves from the start point to the middle point at the set speed, it slowly contacts the workpiece. This gentle contact which suppress the impact on the workpiece can reduce deformation of the welded material and extend the electrode service life.

 

Configuring operations

Operating conditions are set with the dedicated control unit. The operations are simple: just "turn" and "press" the encoder.

Effective motion of the electrodes

In continuous welding, the electrode does not return to the start point, but it moves between the middle point and the welding point, so the welding time can be shortened.

 

Simple-to-set motor drive

The pressurization system is driven by a motor, so there is no need for fitting pipe works for air transfer. Therefore, installation and moving are easy and you can lay out your plant to better suit for your needs.

Suppress the dust generation

The built-in pressuring spring can respond quickly to catch-up with the expansion and contraction of the work piece during welding. This reduces the generation of dust.

 
Consistency of the pressurization / Stability of applied force by different electrode extensions
 

Welding Head specifications

Model name MH-D500C MH-H500C
Head type Direct welding head Horizontal type welding head
Electrode driving method Servomotor
Electrode force 50 - 500N: Stepless adjustment (Approx. 5 - 50kgf)
Weld force method Spring forced
Electrode holder Select φ6 or φ8mm Holder standard equipment,
dedicated electrodes (optional)
Electrode diameter Select φ6 or φ8mm
Stroke distance 45mm (Minimum resolution: 0.1mm)
Throat depth 100mm -
Number of welding schedules 31 schedules (Externally switchable type)
Electrode movement speed Start point ↔ Midway point, Welding point → Midway point: 8 levels
(Can be set for each schedule)
Midway point → Welding point: 4 levels
(Can be set for each schedule)
Hold time setting 7 levels (100, 200, 300, 400, 500, 1000, 2000ms),
Waiting for END signal
Communication RS-232C / RS-485 (can be switched) 9600bps (Transfer speed)
Power supply voltage 100 - 240VAC ±10% 50/60Hz
Welding current 3000A (at 2% duty cycle)
Dimensions (mm) Head section:
160(W) X 290(D) X 468.5 (H)
Head controller section:
70(W) X 245.5(D) X 185 (H)
Head section:
886(W) X 180(D) X 493 (H)
Head controller section:
70(W) X 245.5(D) X 185 (H)
Mass * 19kg 21kg

* Includes control unit

The specification and external design are subject to change without notice.

 

Model name MH-D20A-00 MH-P20A-00 MH-P20A-01
Head type For direct welding For series welding
Electrode driving method Servomotor
Electrode force 10 - 70N: Stepless adjustment
(Approx. 1 - 7kgf)
One side 8 - 35N: Stepless adjustment
(Approx. 8 - 3.5kgf)
One side 5 - 25N: Stepless adjustment
(Approx. 0.5 - 2.5kgf)
Weld force method Spring forced
Electrode holder φ3mm Select φ3 or φ4mm *1
Electrode diameter φ3mm Select φ3 or φ4mm *1
Stroke distance 45mm (Minimum resolution: 0.1mm)
Throat depth 105mm 217mm
Number of welding schedules 8 schedules (Externally switchable type for Schedule 1, 2, and 3)
Electrode movement speed Start point ↔ Midway point, Welding point → Midway point: 8 levels
(Can be set for each schedule)
Midway point → Welding point: 4 levels (Can be set for each schedule)
Hold time setting 7 levels (100, 200, 300, 400, 500, 1000, 2000ms), Waiting for END signal
Power supply voltage 100 - 240VAC ±10% 50/60Hz
Welding current 3000A (at 2% duty cycle)
Dimensions (mm) 140(W) X 270(D) X 302.5(H) 162(W) X 406(D) X 466.5(H)
Mass *2 4.5kg 8kg

*1: Option: Electrode holder, electrode
*2: Includes control unit

The specification and external design are subject to change without notice.

 
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