MIYACHI TECHNOS CORPORATION

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Welding power supply

Measurement devices for resistance welding

Welding heads

High-pressurization weld head using air pressure

 Pneumatic head (General weld head)

MH-501A, MH-1201A
MH image
  • Typical electrode by different applications

Thanks to the built-in pressurization spring, the electrode tracks the melting quickly.

By using a direct overhead pressurizing mechanism, sideways slippage of the electrode during welding is minimized.

Compact, yet provides maximum pressurization of 1200N (120kgf)

The supplied power voltage of the solenoid valve is 100VAC or 24VDC.

The setting of the applied force is adjusted by the pressure from the air regulator.

Displacement gauge can be installed. (optional)

A pressurization sensor can be installed to display the actual force been applied. (optional)

 
Spot welding and reflow soldering

 Pneumatic head (Small pressurization welding head)

MH-L01A, MH-86A
MH-86A image

Two types of driving methods are available: a pneumatic and a foot-operation.

It ensures that the pre-set force is applied to the workpieces on applying the electricity.

 

Upper/lower limit stopper mechanisms (For the MH-L01A, a lower limit stopper only)

Since the up/down strokes can be restricted by the upper/lower limit stoppers, the total welding times can be reduced.

 
Provides stable resistance welding with high reliability at a reasonable price

 Pneumatic head (General weld head)

MH-80B, MH-180A, MH-21AC, MH-31AC
MH-80B image
 

Superior tracking

The moving section of the head is light in weight and, unnecessary movement is eliminated, so it catch-up with an expansion and contraction of the workpiece during welding.

Durable structure

Superior durability provides stable welding quality with excellent reliability.

 

Stable welding with no electrode shaking (MH-80B)

The upper electrode holder has a linear shaft & bearing and rotation stopper bearing mechanism, which provides a superior structure with no shaking. This prevents shaking of the electrode during welding even at the maximum pressurization.

Pneumatic system

The air pressure driven system makes automation easy. (* Optional for the MH-21AC and MH-31AC)

 

Upper/lower limit stopper mechanism (MH-80B, MH-180A)

Since the upper and lower limit stopper mechanisms can restrict the top and bottom of the stroke, welding times can be shortened.

 

Head specifications

Model name MH-501A MH-1201A
Actuation type Air-actuated
Electrode force 80 - 600N (Approx. 8 - 60kgf): Stepless adjustment 300 - 1200N (Approx. 30 - 120kgf): Stepless adjustment
Weld force method Spring forced
Electrode diameter φ8mm (With water-cooled electrode holder) *
Stroke distance 35mm
Throat depth 74mm
Solenoid power supply voltage 100VAC 50/60Hz or 24VDC
Welding current 10000A (at 2% duty cycle)
Feed air pressure 0.5MPa or more, 0.7MPa or less
Dimension (mm) 210(W) X 308(D) X 708(H) 210(W) X 308(D) X 714(H)
Mass 30kg

* Please feel free to consult with us about other electrodes.

 

Model name MH-86A
Use Parallel gap welding / reflow soldering
Actuation type Air-actuated *1
Electrode force 2.2 - 89N (Approx. 0.23 - 9.0kgf): Stepless adjustment
Weld force method Spring forced
Applicable electrode type Unibond electrode
Stroke distance 25mm
Throat depth 132mm
Maximum rated voltage 2kVA (at 8% duty cycle)
Dimensions (mm) 117(W) X 243(D) X 414(H)
Mass 3.2kg

*1: Accessories: Solenoid, regulator

 

Model name MH-80B MH-180A
Electrode pressurization 2.2 to 89 N (0.23 to 9.0kgf)
Continuously adjustable type
22 to 445 N (2.3 to 45.4 kgf)
Continuously adjustable type
Pressurization type Spring pressurization type
Electrode diameter φ3mm φ6mm
Electrode drive type Air drive * Air drive
Stroke length 25mm 32mm
Pocket depth 135mm 262mm
Solenoid power supply voltage 115 VAC, 24 VDC 115 VAC
Feed air pressure 0.35 MPa min. 0.41 MPa min.
Dimensions (mm) 117(W) X 176(D) X 414(H) 175(W) X 405(D) X 620(H)
Mass 3.2kg 9.8kg

*1: Accessories: Solenoid, regulator

 

Model name MH-L01A-00 MH-L01A-03
Usage Reflow soldering Spot welding
Actuation type Air-actuated *1
Electrode force 0.5 - 10N: Stepless adjustment
Weld force method Spring forced
Applicable electrodes Heater electrode *2 Cr-Cu alloy (φ3mm) *2
Stroke distance 12mm
Throat depth (minimum) 81mm 90mm
Maximum rated voltage 0.7kVA (at 3% duty cycle)
Dimensions (mm) *3 80(W) X 171(D) X 310(H)
Mass 2.1kg

*1: Option: Cylinder drive unit (MK-106A) *2:Options: Electrode
*3: Projections on the rear side not included

 

Model name MH-21AC MH-31AC
Electrode force 19.6 - 137.3N (Approx. 2 - 14kgf): Stepless adjustment 49 - 274.5N (Approx. 5 - 28kgf): Stepless adjustment
Weld force method Spring forced
Electrode diameter φ4mm or φ6mm φ8mm
Electrode driving method Air-actuated *1 or foot-actuated *2 0.35Mpa min.
Stroke distance 20mm
Throat depth 89mm 99mm
Solenoid power supply voltage AC100V, 110V, 200V, 220V, DC24V *1
Supply air pressure 0.35 - 0.5MPa *1
Mass 3.5kg 5.5kg

*1: Option: Air pressure unit (MK-105A), Cylinder drive unit (MK-106A)
*2: Option: Foot-operated pedal (MA-21)

The specification and external design are subject to change without notice.

 
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